The NanoAce 3200
The NanoAce 3200 is an 8” dicing saw that has many applications in larger area substrate cutting and dicing. The NanoAce 3200 is an automatic dicing saw with vision alignment system and high resolution closed loop linear positioning encoders in all axes where high performance tolerances are required. They offer a high level of configurability that allows the machine to be optimised to suit the application.
The performance of the NanoAce is underpinned by the Loadpoint NanoControl control system now fitted with a user friendly touch screen interface.
NanoControl can be tailored to a customer’s application. This could involve taking the hassle out of calculating complex cut patterns or could involve easy generation of 3D cutting profiles.
| Max. Work Capacity (X, Y, Z) | 200mm x 200mm x 13mm |
| Blade Capacity | 50.8mm – 101.5mm |
| Chuck-type | Ceramic or metal vacuum chuck |
| Spindle Options | 1.8kW, 3,000 – 60,000rpm |
| Dimensions (W x D x H) | 1046mm x 1030mm x 2048mm (height includes traffic light) |
Dicing solutions for:
From Prototype to Production and Everything In-between
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LARGE 470MM X 270MM TOUCH SCREEN
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200MM / 8” DICING SYSTEM
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TOTAL FLEXIBILITY, TOTAL CONTROL
Operational Specification
| Control System | Loadpoint NanoControl 2.1 |
| Work Holding | Ceramic or Metal Vacuum Chuck |
| Work Capacity (XYZ) | 200 x 200 x 13mm * |
| Blade Capacity (Diameter) | 50.8 - 101.5 |
| Spindle Power | 1.8 KW @ 60,000 rpm |
| X Axis Cutting Range | 340 mm |
| X Axis Resolution | 0.1 µm |
| X Axis Feed Rate | 0.1 - 500 mm/s |
| Y Axis Index Range | 0.001 - 260 mm |
| Y Axis Resolution | 0.1 µm |
| Y Axis Index Accuracy | ± 3 µm / 200mm < ± 1µm / 10mm |
| Z Axis Index Range | 0.001 - 20mm |
| Z Axis Resolution | 0.1µm |
| Z Axis Index Accuracy | ± 2 µm / 10mm |
| Theta Axis Drive | Direct Drive Torque motor |
| Theta Axis Range | 360°(continuous) |
| Theta Axis Resolution | 4 arc sec |
| Camera Type | Monochromatic or full Colour |
| Camera Alignment | Manual or fully automatic |
| Camera Resolution | 2 MegaPixels |
| Camera Magnification | x150 - x200 - x300 |
| Camera Illumination | Coaxial and ring (with dark field option) |
| Footprint (WDH) (height includes status light) | 1046mm x 1030mm x 2048mm |
Service Requirements
| Electricity | 220/240v AC single phase 10A, 50/60Hz |
| Air supply | 5.5 Bar (80 PSI) |
| 0.11m3/min (4 CFM) | |
| Dewpoint 5°C, Oil 0.005 PPM | |
| Water supply | |
| Blade coolant | 3 - 5 Bar (43 – 73 PSI) |
|
5 - 8 Litres/min (1.3-2.1 US gal/min) |
|
| Workpiece wash | 3 - 5 Bar (43 – 73 PSI) |
| 5 - 8 Litres/min (01.3-2.1 US gal/min | |
| Spindle coolant | 3 - 5 Bar (43 – 73 PSI) |
| 18 - 20°C Recirculating Coolant Temp | |
| 1 Litres/min (0.26 US gal/min) | |
| Vacuum supply | Not required, internally generate |
| Mist extraction | Mandatory 4m3/min |
| Drain | 42 mm ID drain, free flow to waste |
| Drain height < 600 mm (24”) from base of m/c | |
| Recommended Environment | Ambient temp of 20˚C, humidity level < 40% |
| Weight | 720KG on 4 adjustable feet (up to 10mm) |
| Floor Level | < 6mm across m/c footprint |
Pipe Sizes
| Port | Pipe Diameter |
| Cutting Wheel Blade Coolant In | 10mm |
| Wafer Wash Water In | 10mm |
| Wafer Wash Water In | 10mm |
| Spindle Coolant Water Out | 10mm |
| Air In | 10mm |
| Vacuum Venturi Exhaust | 10mm |
| Mist Extraction Port | 100mm or 40mm |
| Drain Port | 40mm |
Talk to us about your requirements
Standard Package & Options
NanoControl
- Windows 10 based operating software with touch screen technology
- Fast program entry even for complex cutting patterns
Vision & Alignment system
- USB 3 camera
Tooling
- 50.8 – 101.6mm dicing blade capacity, coolant delivery
- Various work holding options; Ceramic vacuum chuck, solid chuck, either tape ring or film frame, Loadpoint also manufacture standard and custom chucks bespoke to customer requirements.
- Accelerometer based Z datum set, off-chuck height sensing system
Loadpoint Air Bearing Spindle
- Very low vibration improves the cut quality and reduces chipping
- Spindle: 1.8kW, 3,000 – 60,000rpm, Ultra low-vibration
A few features of the latest technology
- Multi-language display
- Option of x 2 image magnification with no loss of resolution
Screen
- NanoAce 3300 uses a large 470mm x 270mm touchscreen
- underpinned by the latest NanoControl software
Operational Flexibility
- Tracker ball has outer jog ring for high precision alignment of components
Ease of Use
User friendly NanoControl software with flexibility and ease of use
at its principal core. This software is developed and updated at our
headquarters to not only continually improve its flexibility and ease of
use but also add feature requirements unique to a customer’s application.
Materials Processed
Ceramic, FR3/FR4, GaAs, Germanium, Glass, InP, LED’s, Lithium Niobate and Tantalate, QFN, Piezo electrics, PZT, Quartz, Sapphire and Silicon amongst others.
This system is Windows 10 based and offers many features such as:
- Kerf check
- BBD
- Blade Wear Compensation